Razor Wire

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Razor Wire Solutions | BMP Complete Guides

  • Brand Name: BMP
  • Model Number: BTO plus CBT series
  • Certification: ISO
  • Place of Origin: China
  • Minimum Order Quantity: 1 ton
  • Price: $800-1300$ per tons
  • Payment Terms: T/T
  • Supply Ability: 1,000 tons per month
  • Delivery Time: 15 workdays
  • Packaging Details: Bulk load
  • Surface Treatment: Galvanized, PV
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  • Description
  • Products Specifications
  • Applications&Benefits Razor Wire
  • Packing & Shipping

Razor wire, also known as barbed tape, provides a more advanced alternative to traditional barbed wire, offering superior security for perimeter barriers. Designed to prevent unauthorized access, conertina wire uses high-tensile wire with razor-sharp barbs placed at regular intervals. The sharp barbs serve as both a visual and psychological deterrent, making it ideal for a variety of applications, including commercial, industrial, residential, and government facilities.

The production of razor wire follows a clear and simple process to make sure it’s strong and lasts a long time.

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  • 1. Raw Material:We start with galvanized steel or stainless steel plates and wire. These materials are strong and resistant to rust, making them ideal for razor wire.
  • 2. Machine Punching:Next, we use a machine to punch the steel plates into sharp blades. The machine shapes the steel into the razor-like edges that are important for security.
  • 3. Machine Forming :After punching the blades, we wrap the wire around the blades to form the wire. The machine tightly winds the wire to hold the blades in place, making the wire strong and flexible.
  • 4. Clip Installation:We then use a clip gun to attach C-ring clips. These clips secure the blades firmly in place, ensuring the razor wire stays intact.
  • 5. PVC Coating:We coat the razor wire with PVC to protect it from corrosion. The most common color is green (RAL 6005), but we can use any color from the RAL color system. The PVC layer helps the wire last longer and stay in good condition outdoors.
  • 6. Packaging:Finally, we pack the razor wire for delivery. We wrap it in waterproof paper or place it in woven bags. For bulk shipments, we use corrugated cartons or pallets. If needed, we can customize the packaging based on specific customer requests

Standard Complied with SA

Our razor wire complies fully with the South African National Standards (SANS 600), ensuring high quality, durability, and security. Made from galvanized steel, it resists corrosion effectively and meets the strict safety and performance requirements for high-security applications. The blade length, wire diameter, and clip count align with the specifications set by SANS 600, making our conertina wire ideal for perimeter fencing at government buildings, military installations, and private properties.

Razor Wire Combinations

  • Galvanized wire with galvanized blades
  • Zinc-aluminum wire with zinc-aluminum blades
  • Galvanized wire with stainless steel blades
  • Stainless steel wire with stainless steel blades

conertina wire Formats

  • Spiral conertina wire (helical style)
  • Concertina conertina wire (concertina style)
  • Line-formed conertina wire
  • razor wire flat wrap
  • Razor mesh
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Razor Wire Key Features:

  • Effective Perimeter Security: Razor wire provides a modern, cost-effective solution to protect restricted areas from illegal intrusion.
  • Aesthetic Design: Its sleek design integrates well with natural surroundings while maintaining high-security standards.
  • Durable Construction: Made from hot-dipped galvanized steel or stainless steel, it offers high resistance to corrosion for long-lasting durability.
  • Enhanced Deterrence: The sharp blades, with various profiles, create a piercing and gripping effect, adding both visual and psychological deterrence for intruders.
  • Long-Lasting: The material is abrasion-resistant, ensuring a long service life with minimal maintenance.
  • High Security: The enclosed high-tensile core wire makes it difficult to cut with standard tools, providing superior security compared to traditional barbed wire.
  • Low Maintenance: Razor wire is easy to install and requires minimal maintenance, making it a practical choice for long-term security.

BMP is committed to offering the highest quality conertina wire solutions to meet your perimeter security needs. Our products are designed for maximum protection, durability, and ease of installation.

Conclusion

Razor wire offers an advanced, reliable, and cost-effective solution for enhancing perimeter security across a wide range of applications. From high-security government installations and military bases to residential properties and construction sites, its sharp, durable design acts as both a physical and psychological deterrent against unauthorized access. BMP’s conertina wire solutions comply with the highest standards, including South African regulations, ensuring that each product provides optimal security and long-lasting durability. Whether used in concertina or spiral formats,conertina wire offers versatility, easy installation, and minimal maintenance, making it the ideal choice for high-security environments that require robust, effective protection. With its proven ability to deter intruders, conertina wire continues to be an essential component of perimeter security worldwide.

Specifications

Standard Wire Diameter 2.5 mm (± 0.10 mm)
Standard Blade Thickness 0.5 mm (± 0.10 mm)
Tensile Strength 1400–1600 MPa
Zinc Coating 90 gsm – 275 gsm
Coil Diameter Range 300 mm – 1500 mm
Loops per Coil 30–80
Stretch Length Range 4 m – 15 m
Material Stainless Steel (304, 304L, 316, 316L, 430), Carbon Steel
Surface Treatment Galvanized, PVC Coated (green, orange, blue, yellow, etc.), E-Coating (Electrophoretic Coating), Powder Coating

Types of Razor wire Designs

Blade spec Blade profile Blade thickness
mm
Core wire diameter
mm
Blade length
mm
Blade width
mm
Blade space
mm
BTO-10 bto-10-1 0.5±0.05 2.5±0.1 10±1 13±1 26±1
BTO-12 bto-12-1 0.5±0.05 2.5±0.1 12±1 15±1 26±1
BTO-18 bto-18-1 0.5±0.05 2.5±0.1 18±1 15±1 33±1
BTO-22 bto-22-1 0.5±0.05 2.5±0.1 22±1 15±1 34±1
BTO-28 bto-28-1 0.5±0.05 2.5 28 15 45±1
BTO-30 bto-30-1 0.5±0.05 2.5 30 18 45±1
CBT-60 bto-60-1 0.6±0.05 2.5±0.1 60±2 32±1 100±2
CBT-65 bto-65-1 0.6±0.05 2.5±0.1 65±2 21±1 100±2

Concertina Razor Wire Coils

1200px-Razor_Wire

Enhanced Security for High-Risk Applications

Concertina razor wire coils provide a superior level of security due to their dense profile and accordion-like configuration. Fabricated by connecting adjacent loops of helical coils at specific points on the circumference, these coils form a tightly packed barrier with no gaps large enough for individuals to pass through. This unique design makes conertina wire coils an ideal choice for high-security applications, such as border barriers, military bases, prisons, and restricted zones.

Durable, Weather-Resistant Design

The effectiveness of conertina wire  coils is reinforced by the use of heavy-duty clips that securely bind the wire into its shape. These clips are essential for maintaining the integrity of the coil. Unlike weak clips that could be easily detached, the clips used in conertina wire coils are robust and cannot be undone by hand or with ordinary tools. Made from galvanized steel, these clips offer excellent weather and water resistance, ensuring that the concertina razor wire coils remain durable and effective in harsh environmental conditions.

Specifications

Outside Diameter No.of Loops Standard Length Per Coil Type Notes
450mm 33 8M CBT-65 Single coil
500mm 41 10M CBT-65 Single coil
700mm 41 10M CBT-65 Single coil
960mm 53 13M CBT-65 Single coil
500mm 102 16M BTO-10.15.22 Cross type
600mm 86 14M BTO-10.15.22 Cross type
700mm 72 12M BTO-10.15.22 Cross type
800mm 64 10M BTO-10.15.22 Cross type
960mm 52 9M BTO-10.15.22 Cross type

Spiral Razor Wire

spiral-razor-wire-schematic-diagram

A Simple and Effective Security Solution

Spiral razor wire features the simplest pattern in barbed tape coils, where no clips are required to bind adjacent loops. Each coil loop is left free to form a natural spiral, creating a secure barrier. This design makes spiral razor wire ideal for both temporary and permanent applications. It offers an efficient solution for securing perimeters without the need for complex installation.

razor wire sprial

Versatile Applications

In addition to its typical use as a barrier, spiral razor wire can also be stretched and used as straight runner wire. When fully extended, it forms a continuous, effective deterrent against unauthorized access. Whether for temporary setups or long-term security, spiral razor wire provides flexibility and ease of use, making it a valuable choice for various high-security areas.

Spiral Razor Concertina Wire Coil specification:

Outside Diameter Circles No. Length to be Covered
450 mm 56 8-9 m (3 clips)
500 mm 56 9-10 m (3 clips)
600 mm 56 10-11 m (3 clips)
600 mm 56 8-10 m (5 clips)
700 mm 56 10-12 m (5 clips)
800 mm 56 11-13 m (5 clips)
900 mm 56 12-14 m (5 clips)
960 mm 56 13-15 m (5 clips)
980 mm 56 14-16 m (5 clips)

Applications

Razor wire, known for its sharp barbs and high tensile strength, serves as a crucial security feature in a variety of applications. Its primary function is to deter unauthorized access, making it essential for securing perimeters in commercial, industrial, and governmental sectors. From prisons to military bases, razor wire creates a formidable physical barrier that is difficult to breach. As a result, it remains a reliable choice for high-security areas.

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Perimeter Security for Commercial and Residential Properties

Razor wire is widely used for perimeter security, whether around business compounds, private estates, or residential properties. It acts as a powerful deterrent to trespassing, preventing easy access and significantly boosting site security. In areas requiring heightened security, razor wire often combines with other fencing systems like clearvu or clearview fence to add an extra layer of protection. The sharp barbs on the wire make it challenging to scale, causing potential intruders to reconsider their approach.

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Razor Wire in Prisons and Correctional Facilities

In prisons and correctional facilities, razor wire plays a critical role in preventing inmate escapes. It is typically installed atop high fences and walls to create an almost impenetrable barrier. The sharpness and difficult-to-cut design of the wire ensure that prisoners cannot simply cut or climb over the fence. conertina wire also adds a psychological deterrent, lowering the chances of escape attempts.

Securing Military Bases and Government Installations

Razor wire is extensively used to secure military bases and sensitive government installations. In these high-risk areas, security measures must be robust, and razor wire offers the defense necessary to prevent unauthorized access. It often pairs with palisade fences, which feature vertical steel posts and strong, welded mesh. Placing conertina wire on top of these fences forms a nearly impenetrable barrier, deterring even the most determined intruders.

Airport and Critical Infrastructure Security

Airports rely on razor wire as an additional layer of protection along their perimeter fences. Given the high-security concerns at airports, razor wire helps prevent trespassing and potential threats. The wire’s sharp edges and resistance to cutting make it ideal for securing sensitive areas, including runways, terminals, and cargo zones.

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Protection for Critical Infrastructure Sites

Critical infrastructure sites such as power plants, water treatment facilities, telecommunications towers, and oil refineries require high levels of security to prevent theft, sabotage, or unauthorized access. Razor wire serves as both a physical and psychological barrier, signaling that any attempt to breach the perimeter will be met with significant difficulty. These sites benefit greatly from the added protection that razor wire provides.

conertina wire for Residential Properties

Though less common in residential areas, razor wire increasingly appears in neighborhoods with high crime rates. Homeowners and property managers use conertina wire to enhance security around fences, gates, and walls. Its presence significantly reduces the risk of break-ins and unauthorized access, offering an additional layer of protection for residential properties.

conertina wire with temporary fencing for Construction Sites

At construction sites, where equipment and materials face high theft risks, temporary razor wire fencing can secure the perimeter. When combined with temporary fencing, conertina wire creates an extra layer of protection that is hard to breach. The portability and ease of installation make it perfect for construction sites, where security needs may change from one project to another. Temporary fencing with razor wire offers a cost-effective, flexible solution, ensuring maximum protection for high-risk areas.

Event Security with Razor Wire

Razor wire also plays a role in event security, providing effective barriers at large public gatherings, festivals, and concerts. It forms restricted zones or secures high-value areas, helping to create clear boundaries and prevent unauthorized access in crowded environments. Its ability to establish well-defined perimeters makes conertina wire a reliable security option for event organizers.

razor wire border walls

Benefits

  • High Security Razor wire is highly effective in deterring unauthorized access, providing a formidable barrier to intruders.
  • Durability: It is resistant to weather conditions, making it ideal for long-term use in various environments.
  • Cost-Effective: Compared to other high-security fencing options, conertina wire offers a cost-effective solution without compromising security.
  • Easy Installation: conertina wire is relatively easy to install, making it a practical choice for both temporary and permanent installations.
  • Versatility: It can be used in a variety of applications, including prisons, military installations, airports, and private properties.
  • Deterrence: The sharp, intimidating appearance of razor wire alone is often enough to discourage trespassers.
  • Low Maintenance: Once installed, conertina wire requires minimal upkeep, making it a low-maintenance security solution.
  • Compact Design: It can be installed in tight spaces and around existing fences, enhancing security without taking up much space.

Packing & Loading

For bulk loading, the razor wire is packed carefully to prevent the blades from getting damaged or deformed. However, the space usage is not as efficient, resulting in a smaller load per shipment.

In bundle loading, the razor wire is grouped together in bundles, which maximizes space and reduces transportation costs. However, this method may cause some damage to the blades due to the compact arrangement.

When using cartons, the razor wire rolls are placed inside sturdy boxes. This method makes it easier to handle and transport while allowing for clear labeling with specifications and branding. It is also ideal for retail purposes, promoting the brand effectively.

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Bulk Loading:
This method effectively protects the razor wire blades from deformation and damage. However, it has lower space utilization, resulting in a smaller loading volume.
Bundle Loading:
This approach improves space utilization and helps save on transportation costs. However, it may cause some damage to the blades during handling.
Carton Packaging:
The razor wire rolls are placed in cartons, with specifications and brand information marked on the packaging. This method is ideal for retail and branding, making it easier to promote the product.
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